Auscp Zs660 Digital Automatic Folding and Book-Sewing Machine

• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Automatic/Maunal: Automatic
• Certification: CE, ISO, ISO9001
• Driven Type: Electric
• Applictiaon: Book Making
• Model NO.: AUSCP ZS660
• Transport Package: Woden Cases Packed
• Specification: 1050kg
• Trademark: Yasi
• Origin: China
• HS Code: 8440109000
• Production Capacity: 100 Pieces/Year

Product Description

Equipment installation plan:

 

Product composition:

The Yasi Digital Automatic Folding and Book-Sewing Machine is a 3 in 1 combined production line solution. It includes the paper stacking system, electronic paper feeder system, which is known as paper separation system, conveying system, folding system, book sewing feeding system, book sewing system, and automatic control system.

Technical Data:

Collating machine:
Max operating speed	220 meters /min	Paper folding weight	40-200g/m^2
Max printing sheet size	640×420mm	Max bulk weight	400kg
Min printing sheet size	200×150mm	Max packing height	600mm
	L         H          S Max size     420     640     0.2 mm Min size      150     200     0.06 mm
Book sewing machine:
Max operating speed	160 signatures/min	Min signature sewed	2 Signatures
Max signature size (H x L)	420x320mm	Thread hook diameter	¢16 mm
Min signature size (H x L)	150x100mm	Max number of stitch positions	10
Stitch lenght	19 mm	Single signature thickness	0.5~3mm
	L         H          S Max size     320     420     1.5 mm Min size      100      150     0.5 mm
Whole machine:
Power consumption	5kw	Air consumption (external supply)	max 10m3/min at 8bar
Net weight	3500Kg	Dimensions (length x width x height)	5100×1900×1850mm
		Standard voltage	380V/ 220V 50Hz 400V, 50 Hz, 3 phases

Functions & features:

 Folding machine:

1. It adopts the most advanced paper separation and feeding system, which can continuously complete the folding and sewing of a book according to the page numbers for mass production.
2. High folding speed: The folding speed can reach 220 meters per minute, with reliable and stable paper feeding without compromising cosmetics. The folding rollers adopt new technology, with strong paper gripping force, rust resistance, and ink adhesion.
3. High folding accuracy: It can safely transport paper, achieving high accuracy and excellent production efficiency.
4. Intelligent control: The electrical system adopts microcomputer control, a color touch screen, and monitors the entire process of paper feeding, conveying, multiple feedings, and missed feedings.
5. Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause while displaying the fault.
6. Memory storage: can store multiple books sewing programs and recall them as needed.
7. Miss signature detection system (optional).

Book sewing machine:

1. High speed and precision: maximum speed of up to 160 signatures per minute. The book signature on the saddle is precisely positioned through synchronized belt structure with a puller.
2. Intelligent control system: Colored touchscreen monitors the entire production including paper feeding, conveying, lockstitching, and receiving, ensuring the quality of lockstitching
3. Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause, while displaying the fault.
4. Automatic mis-signature detection function (optional).
5. Memory storage: can store multiple different books sewing programs and recall them as needed.
6. Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page-turning method, the transmission system automatically positions the conveyor belt, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform. Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency.
7. Signature conveying: the signature is placed on the conveyor belt after being turned and is pushed by the conveyor chain. The acceleration wheel pushes the signature into the active lockstitch saddle, and the speed of the acceleration wheel is automatically adjusted according to the speed of the machine.
8. Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 8-10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book to avoid damaging book spine.
9. Flat and Cross Locking: The use of fine ultra-short needles (ø16mm) and close needle spacing (19mm) for locking results in a flatter and firmer stitching, which is less prone to glue leaking. The locking device is composed of a cam-style equipment unit, which not only reduces noise but also increases the durability of the cam. Flat or cross locking can be selected based on customers' needs
10. Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device. When the machine is in operation, lubricant is precisely supplied through the pipe to wherever necessary in a timely manner.