Gantry Pallet Buckle/Knife Folding Machine

• Customization: Available
• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Model NO.: AUSCP K780A-L
• Automatic/Maunal: Automatic
• Certification: CE, ISO, ISO9001
• Driven Type: Electric
• Applictiaon: Book Making
• Transport Package: Woden Cases Packed
• Trademark: Yasi
• Origin: China
• Production Capacity: 100 Pieces/Year

Product Description

Equipment installation plan:

 

 

Product composition:

 The machine consists of a gantry-style paper feeding platform, a four-grid folding system, three independent servo-controlled folding knives, and a   paper gathering (booklet collecting) unit.
 

Technical Data:

   

Maximum folding paper size		780×1160 mm
Min.sheet size	1-buckle foiding	150×200mm
	1-buckle 1-knife foiding	200×300mm
	1-buckle 2-knife foiding	300×400mm
	1-buckle 3-knife foiding	390×540mm
Foldable Paper weight range		40~200 g/m^2
Max.stacking height		1500mm
Max.stacking weight		1000Kg
First grid folding range		55~645mm
Buckle quantity		4 sets
Vertical folding count		3 times
Folding roller speed range		75~210 m/min
Max.working frequency of folding knife		350 stroke/min
Folding speed		210×297 parallel one folding 27000 sheet/hr
		540×780 parallel one folding 12000 sheet/hr
General power :Three-phasefive wire system		380V 50Hz
Control power supply:single phase		220V AC  24V DC
Electrical supply deviation		±1Hz ±10%V
Maximum machine power:		7.34 KW
Total net weight		3000Kg

Product Application:

 Used for folding single sheets for booklets, thin books, instruction manuals, letters, etc.

Functions & features:

The machine features a gantry-type paper table with vertical adjustment and an automatic feeder. It employs a mixed folding system combining a four-grid folding method with three folding knives. When operating in the four-grid folding mode, the folding types available are parallel fold, accordion fold, and roll fold. When using a combination of grid and servo-controlled knives, it performs a vertical mixed four-fold. The complete machine is configured for 32-page proper/reverse folding and comes standard with a booklet collector.
Intelligent Control System: The electrical system utilizes imported components and control systems. A PLC (programmable logic controller) manages the operation, while a variable frequency drive regulates speed.The folding knives are driven by imported servo motors and drivers, ensuring high precision and simple maintenance.
During operation, the machine monitors for double feeding and paper jams. Faults are displayed on the human-machine interface via an operator dialogue terminal, simplifying operation and accommodating various paper types within its operating range.
Fault Detection and Protection: The paper feeding system has double-feed detection that automatically stops feeding when a double-feed is detected.If a paper jam occurs in the grid or at the folding knives, the fault detection system will automatically halt the machine.
High-Speed Feeder: The machine is equipped with a newly developed high-speed feeder that ensures stable paper suction at a high frequency.
Threaded Folding Rollers: The folding rollers use imported polyamide adhesive strips combined with specially manufactured steel threaded rollers. This design offers durability comparable to imported rollers and increases the paper gripping area by 75% compared to traditional straight-thread rollers.
32-Page Normal and Reverse Folding: The machine supports both 32-page normal and reverse folding and can resolve layout issues32-Page Proper/Reverse Folding Function:
The machine is capable of both 32-page proper folding and reverse folding, effectively resolving imposition (layout) challenges.
On-Demand Lubrication: A centralized oil supply lubrication system is provided. It           features: An alarm for low oil pressure.A timed and metered lubrication device that, during  operation, delivers precise amounts of lubricating oil through dedicated lubrication channels to the necessary points.
Paper Transportation: The system uses three-hole wide polyurethane suction wheels (designed to prevent suction marks) to pick up individual sheets from the paper stack, convey them to the paper transfer board, and complete lateral positioning during transport.
Suction Wheel Paper Separation: A vacuum suction wheel controls paper feeding, complemented by a ball-rolling mechanism for paper positioning. Special polyurethane vacuum suction wheels ensure that even sensitive papers remain scratch-free.
Perforating and Creasing: During the folding process, additional operations such as perforating and creasing can be performed as required.
Counting Function: An optical sensor counts sheets cumulatively and allows for batch count settings and control throughout machine operation.
Ruler and Digital Display: All adjustment points on the machine are equipped with rulers and digital display devices, facilitating precise and quick adjustments.
Selectable Grid Folding Function: The grid plate is fitted with a swing-type paper turning device that quickly selects the appropriate folding grid. This enables the machine to perform various folding types-such as parallel, accordion, or roll folds-with ease.

Adjustment Data Display: All adjustment areas include corresponding rulers and displays, which significantly reduce the time needed for setup.
Automatic Booklet Gathering: Once the folding process is complete, the finished booklets are automatically and orderly output using a standard paper collector.

Optional Equipment:

Compatible with LSZ460A Vertical Flat Sheet Collector and LSZK360B Vertical Sheet Bundling Machine.