Equipment installation plan:
Composed of a paper table feeding mechanism, a 4-grid folding system, three independent servo-controlled folding knives, and a booklet collector.
| Maximum folding paper size |
780×1160 mm |
| Min. sheet size |
1-buckle foiding |
150×200 mm |
| 1-buckle 1-knife foiding |
200×300 mm |
| 1-buckle 2-knife foiding |
300×400 mm |
| 1-buckle 3-knife foiding |
390×540 mm |
| Foldable Paper weight range |
40~200 g/m2 |
| Max.stacking height |
650 mm |
| Max.stacking weight |
600 kg |
| First grid folding range |
55~645mm |
| Buckle quantity |
4 sets |
| Vertical folding count |
3 times |
| Folding roller speed range |
75~210 m/min |
| Max.working frequency of folding knife |
350 stroke/min |
| Folding speed |
210×297 parallel one folding 27000 sheet/hr |
| 540×780 parallel one folding 12000 sheet/hr |
| General power: Three-phase five wire system |
380V 50Hz |
| Control power supply:single phase |
220V AC 24V DC |
| Electrical supply deviation |
±1Hz ±10%V |
| Maximum machine powe |
7.34 Kw |
| Total net weight |
2500 Kg |
Designed for folding single sheets of paper, including booklets, pamphlets, manuals, letters, etc. The machine features a backpack-style paper-feeding mechanism, 4 fences, and 3 knife hybrids folding. Folds include parallel, accordion, and roll folds for fence-only folding; and vertical mixed quadruple folding for fence and knife hybrid folding. The sheets are collected by a collator. The machine is configured for 4 fence and 3 knife 32-page normal or reverse folding.
- Intelligent Control System: The electrical system utilizes imported components and control systems. A PLC (programmable logic controller) manages the operation, while a variable frequency drive regulates speed.The folding knives are driven by imported servo motors and drivers, ensuring high precision and simple maintenance.During operation, the machine monitors for double feeding and paper jams. Faults are displayed on the human-machine interface via an operator dialogue terminal, simplifying operation and accommodating various paper types within its operating range.
- Fault Detection and Protection: The paper feeding system has double-feed detection that automatically stops feeding when a double-feed is detected.If a paper jam occurs in the grid or at the folding knives, the fault detection system will automatically halt the machine.
- High-Speed Feeder: The machine is equipped with a newly developed high-speed feeder that ensures stable paper suction at a high frequency.
- Threaded Folding Rollers: The folding rollers use imported polyamide adhesive strips combined with specially manufactured steel threaded rollers. This design offers durability comparable to imported rollers and increases the paper gripping area by 75% compared to traditional straight-thread rollers.
- 32-Page Normal and Reverse Folding: The machine supports both 32-page normal and reverse folding and can resolve layout issues32-Page Proper/Reverse Folding Function:
- The machine is capable of both 32-page proper folding and reverse folding, effectively resolving imposition (layout) challenges.
- On-Demand Lubrication: A centralized oil supply lubrication system is provided. It features: An alarm for low oil pressure.A timed and metered lubrication device that, during operation, delivers precise amounts of lubricating oil through dedicated lubrication channels to the necessary points.
- Paper Transportation: The system uses three-hole wide polyurethane suction wheels (designed to prevent suction marks) to pick up individual sheets from the paper stack, convey them to the paper transfer board, and complete lateral positioning during transport.
- Suction Wheel Paper Separation: A vacuum suction wheel controls paper feeding, complemented by a ball-rolling mechanism for paper positioning. Special polyurethane vacuum suction wheels ensure that even sensitive papers remain scratch-free.
- Perforating and Creasing: During the folding process, additional operations such as perforating and creasing can be performed as required.
- Counting Function: An optical sensor counts sheets cumulatively and allows for batch count settings and control throughout machine operation.
- Ruler and Digital Display: All adjustment points on the machine are equipped with rulers and digital display devices, facilitating precise and quick adjustments.
- Selectable Grid Folding Function: The grid plate is fitted with a swing-type paper turning device that quickly selects the appropriate folding grid. This enables the machine to perform various folding types-such as parallel, accordion, or roll folds-with ease.
- Adjustment Data Display: All adjustment areas include corresponding rulers and displays, which significantly reduce the time needed for setup.
- Automatic Booklet Gathering: Once the folding process is complete, the finished booklets are automatically and orderly output using a standard paper collector.
Compatible with LSZ460A Vertical Pressing Paper Collator and LSZK360B Vertical Paper Bundler.
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