Equipment installation plan:
SL70
SL60
The AUSCP SL70 High-Speed Backgluing and Backlining Machine is the 7th generation product independently researched, designed, and manufactured by Dongguan Yasi Mechanical Equipment Co, Ltd With a production speed of up to 4,200 books/hour The machine design overturns the traditional synchronous belt conveyor, instead opting for a new one-book, one-clamp design philosophy, ensuring that books are neatly and uniformly placed, completely eliminating the possibility of loose or misaligned book bindings that frequently occur in traditional models The product performance reaches the top tier of book blocks processing and shaping machines
The AUSCP SL60 is a fully automated production line for hardcover book blocks that includes book blocks delivery, front pressing, dual-side pasting, glue drying, book spine wrapping, enhanced drying, dual-side pasting again, rear pressing, and secondary book collection structures. Online control is implemented through photodetection. The machine features an integrated design that only requires the insertion of book blocks; the machine then automatically delivers them. The machine also features a color English/Chinese interface control panel for fast and easy operation. Its main drive parts and electrical components are made of imported materials that are durable and cost-effective.
Max operating speed |
70 book blocks per minute |
Power consumption |
26.5 KW |
Max book block size |
460×300 mm |
Standard voltage |
380V 50Hz 30kw 380V 50Hz |
Min book block size |
148×100 mm |
Air consumption (external supply) |
035 m3 /min 8 bar |
Thickness of book block |
3-60 mm |
Max pressure |
100 KN |
Thickness of folded liner |
60-150g |
Dimensions (length x width x height) |
22800×3850×1735 mm |
Thickness of single folded liner |
120-300g |
Net weight |
10500 kg |
Max drying temperature |
150ºC |
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L H S Max size 300 460 60mm Min size 100 148 3mm |
AUSCP SL70 |
Max. operating speed |
60 book blocks/min |
Power consumption |
26.5 KW |
Max. book block size |
430×300 mm |
Standard voltage |
380V 50Hz 3PH 380V 50Hz |
Min. book block size |
125×100 mm |
Air consumption (external supply) |
0.35 m3 /min 8 bar |
Thickness of book block |
4-70 mm |
Max. pressure |
100 KN |
Thickness of folded liner |
60-150g |
Dimensions (length x width x height) |
22800×3850×1735 mm |
Thickness of single folded liner |
120-300g |
Net weight |
10500 kg |
Max. drying temperature |
150ºC |
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L H S
Max. size 300 430 70mm
Min. size 100 125 4mm |
AUSCP SL60 |
SL70:
- Electrical Control System: The system is implemented through photoelectric detection for online control, with the entire line adopting linked conveyance Simply placing book blocks in the machine, the whole production process will be automatically completed With the human-machine interface touch panel, switching specifications are more efficient, straightforward, and effortless Main driving parts and electrical components are made of imported materials, durable, and cost-effective
- Book blocks Conveyance: Lock-threaded book blocks are placed in conveyance mechanisms, which are then conveyed by preset speeds
- Book blocks Vibration: The machine features a function whereby the book blocks vibrate to align and conveyed, letting off all the air in between and ensuring a flat surface
- Double-Side Paper Lamination: Add lamination paper to the feeder, and the machine automatically completes the front and back protective covers via the circulating adhesive device The adhesive ensures that the resulting attachment is strong and reliable This feature allows a reduction in workforce by 2-3 persons, lowering costs and increasing productivity
- Book blocks Conveyance Lamination: Features 30 clamps, with each book blocks having a designated clamp This cyclic system ensures uniform and flattened book blocks are firm and consistent
- Glue Application: The machine uses hot melt and white latex function Includes 1 set of hot melt furnace, 2 sets of white latex furnaces, and 1 set of side glue furnace
- Drying: The machine has a hot air function and an infrared long-distance heating function, energy-saving and environmentally friendly
- Wrapping: Allows for the automatic packaging of book blocks, and automatically cuts reel paper to the desired width The machine also features automatic gluing, automatic fitting, support tower pressing, shaping, and a solid, aesthetically pleasing back cover structure
- Pressing and Shaping: It adopts the latest tower clamp design, which provides a strong compression force, strong product forming and aesthetic appearance
- Can form a complete book block processing line with a three-sided cutting machine, completing high-precision book blocks cutting and outputting to subsequent workstations
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SL60:
- Book blocks delivery: Insert locked book blocks into the delivery mechanism, and the machine will automatically deliver them at a set speed.
- Front pressing: Press the front of the book blocks to flatten its back and eliminate any air pockets between book covers, making the covers smoother.
- Dual-side pasting: Adhesive laminate the dried book blocks by delivering it to the dual-side pasting machine, making it firmly bonded and reliable. The machine can be linked with any book spine gluing machine for automatic feeding, circular gluing, and optimal adhesion, and it features an automatic glue-loading device that prevents the glue from hardening.
- Book blocks vibration: The production line features book blocks vibration that transmits each book blocks evenly, which let the air out so signatures can be pasted firmly and smoothly.
- Glue drying: Automatic gluing and glue drying is used, and the amount of glue can be adjusted by adjusting the scraper gap to maintain stable adhesive volume and adhesive strength.
- Bookspine wrapping: Used for high-quality binding of notebooks, account books, etc., this machine features an adhesive-coating mechanism, a spine-wrapping mechanism, a split-book mechanism, and an automatic control system.
- Enhanced drying: By controlling the evaporation of water from the glue at the back of book blocks to achieve the best adhesive viscosity and strength. The machine features four stages of hot- air drying and two stages of cold-air drying.
- Rear pressing: Press the back of the book blocks for better adhesion between the back of the book blocks, book covers, and endpapers.
- Can be linked with a three-sided book cutting machine to form a completed book block shaping line that can previsely cut book blocks and deliver them to subsequent workbenches.