Equipment installation plan:
The AUSCP SX170/43 consists of thread separating mechanism, turning-over mechanism, conveying mechanism, positioning mechanism, sewing mechanism, cutting mechanism, book separating mechanism, thread cutting head mechanism, and intelligent control system
| Max operating speed |
160 signatures/min |
Min signature sewed |
2 signatures |
| Max signature size (H x L) |
430x320mm |
Page Turner Qty |
4 top + 4 bottoms |
| Min signature size (H x L) |
120x75mm |
Power consumption |
5kw |
| Max number of stitch positions |
10 groups |
Standard voltage |
380V/220V,50Hz, 3 phases |
| Stitch length |
19 mm |
Air consumption (external supply) |
max 10m3/min at 8bar |
| Thread hook diameter |
¢16 mm |
Net weight |
4000Kg |
| Single signature thickness |
0.5~1.5mm |
Dimensions (length x width x height) |
2700×1600×1700mm |
|
L H S
Max size 320 430 1.5mm
Min size 75 120 0.5mm |
AUSCP SX160/43 |
- High speed and precision: maximum speed of up to 170 signatures per minute, with two fully sealed cam control boxes filled with lubricating oil for smooth and durable operation. The flywheel accurately drives paper feeding, conveying, and saddle stitching. The book signature on the saddle is precisely positioned through synchronized belt structure with puller.
- Intelligent debugging: Colored touchscreen monitors the entire production including paper feeding, conveying, lockstitching, and receiving, ensuring the quality of lockstitching.
- Automatic mis-signature detection function (optional).
- Memory storage: can store 20 different book sewing programs and recall them as needed.
- Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page-turning method, the transmission system automatically positions the conveyor belt, opens the page-turner, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform. Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency.
- Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder. The tilting device helps eliminate scratches on the surface of the signature.
- Sub-posting: the blower and manipulator separate the bottom of the book post from the pile of the book post, and the separated book post is extracted from the feeding hopper with a tooth; The book sticker tilting device helps to eliminate scratching on the surface of the book post.
- Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices, both the upper and lower sides, which can perform 4+4 vacuum page-turning, and can handle signatures with even or uneven tops and bottoms. It can automatically flip through sets of pages, loose pages, pages without long or short edges, and unevenly thick signatures. It can also turn pages of signatures with edges over 8mm long or short.
- Signature conveying: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook. The acceleration wheel sends the signature into the active lockstitch saddle, and the speed of the acceleration wheel automatically adjusts according to the speed of the machine
- Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 8-10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book.
- Flat and Cross Locking: The use of fine ultra-short needles (ø16mm) and close needle spacing (19mm) for locking results in a flatter and less prone to glue leaking product with a high-quality locking effect. The locking device is composed of a cam-style equipment unit, which not only reduces noise but also prolongs the life of the cam Flat or cross locking can be selected based on customers' needs
- Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device. When the machine is in operation, lubricant is precisely supplied through the pipe to wherever necessary in a timely manner.
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