Auscp Sx180/43 Automatic Book Sewing Machine

• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Color: Yellow / blue / White
• Automatic/Maunal: Automatic
• Certification: CE, ISO, ISO9001
• Driven Type: Electric
• Model NO.: AUSCP SX180/43
• Applictiaon: Book Making
• Transport Package: Woden Cases Packed
• Specification: 4500 KG
• Trademark: Yasi
• Origin: China
• HS Code: 8440101000
• Production Capacity: 100 Pieces/Year

Product Description

 

Equipment installation plan:

Product composition:

The AUSCP SX180/43 consists of thread separating, paging, conveying, positioning, lockstitch, cutting, book separating, cutting head, and intelligent control systems The machine adopts an integrated design that does not require disassembly for relocation or transportation
 

Technical Data:

Max operating speed	180 signatures/min	Min signature sewed	2 signatures
Max signature size (H x L)	430x320mm	Page Turner Qty	4 top + 4 bottoms
Min signature size (H x L)	120x75mm	Power consumption	5kw
Max number of stitch positions	10 groups	Standard voltage	380V/220V,50Hz, 3 phases
Stitch length	19 mm	Air consumption (external supply)	max 10m^3/min at  8bar
Thread hook diameter	¢16 mm	Net weight	4500Kg
Single signature thickness	0.5~1.5mm	Dimensions (length x width x height)	2890×1650×1850mm
	L         H          S Max size     320     430     1.5mm Min size      75      120     0.5mm		AUSCP SX180/43

 

Functions & features:

1. High speed and precision: maximum speed of up to 180 signatures per minute, with one fully sealed cam control box filled with lubricating oil for smooth and durable operation. The flywheel accurately drives paper feeding, conveying, and saddle stitching. The book signature on the saddle is precisely positioned through a synchronized belt structure with a puller.
2. Intelligent debugging: Colored touchscreen monitors the entire production including paper feeding, conveying, lockstitching, and receiving, ensuring the quality of lockstitching.
3. Fault detection & identifying: When faults such as missing signatures, multi-signatures, jams, dropped signatures, shortened signatures, and broken signatures occur, the machine will alarm and pause, while displaying the fault.
4. Automatic mis-signature detection function (optional).
5. Memory storage: can store 20 different book sewing programs and recall them as                 needed.
6. Automatic plate adjustment: by setting the size of the signature on the touch screen and confirming the page-turning method, the transmission system automatically positions the conveyor belt, opens the page-turner, adjusts the position of the fixed saddle drive chain and acceleration wheel, and adjusts the height of the finished book platform. Simple and easy to learn, fast operation, and quick plate switching, which improves production efficiency Sorting: The hair dryer and mechanical arm separate the bottommost booklets from the booklet stack, and the gripper extracts the separated booklets from the feed hopper The tilting device helps eliminate scratches on the surface of the booklets.
7. Signature separation: the blower and mechanical arm separate the bottom signature from the pile, and the suction cup extracts the separated signature from the feeder. The tilting device helps eliminate scratches on the surface of the signature.
8. Automatic page-turning: the page-turner is equipped with four programmable vacuum suction devices, both the upper and lower sides, which can perform 4+4 vacuum page-turning, and can handle signatures with even or uneven tops and bottoms. It can automatically flip through sets of pages, loose pages, pages without long or short edges, and unevenly thick signatures. It can also turn pages of signatures with edges over 8mm long or short.
9. Signature conveying: the signature is placed on the conveying saddle after being turned and is pushed by the conveyor chain hook. The acceleration wheel sends the signature into the active lockstitch saddle, and the speed of the acceleration wheel automatically adjusts according to the speed of the machine.
10. Automatic signature separation and thread cutting: the automatic signature separation and thread cutting device (cuts the excess thread to about 8-10mm for easy binding) can separate the book signatures one by one according to the setting, regardless of the number of signatures in the book.
11. Flat Locking: The use of fine ultra-short needles (ø16mm) and close needle spacing (19mm) for locking results in a flatter and less prone to glue leaking product with a high-quality locking effect. The locking device is composed of a cam-style equipment unit, which not only reduces noise but also prolongs the life of the cam. 
12. Lubrication on demand: equipped with centralized oil supply lubrication system, oil pressure alarm and oil storage device. When the machine is in operation, lubricant is precisely supplied through the pipe to wherever necessary in a timely manner.