Yasi Jzx50 Hardcover Book Finishing Production Line

• After-sales Service: Engineers Available to Service Machinery Overseas
• Warranty: 1 Year
• Transport Package: Woden Cases Packed
• Trademark: Yasi
• Origin: China
• Model NO.: YASI JZX50
• HS Code: 8440102000
• Production Capacity: 100 Pieces/Year

Product Description

 

Equipment installation plan:

Process flow:

The process involves book block conveying, rounding the book block, backbone forming, applying glue on the spine, attaching gauze, affixing spine paper and headbands, casing-in, rounding the case, lining, fitting the case with the book block, conveying the book, creasing, pressing the book flat, and stacking.

Prouduct Usage:

This equipment is designed for rounding and backing the book block (including attaching gauze, spine paper, and headbands), casing-in, as well as pressing and creasing the book into its final shape.
 

Product composition:

The Hardcover Linkage Line consists of several units for book block conveying, rounding and backing, casing-in, creasing, pressing, and conveying. It is a comprehensive system for hardcover book production, featuring photoelectric monitoring for online control.
 

Technical Parameters:

Maximum dimensions of the book block		360 ×270 mm	Maximum case open dimensions	620 x 365 mm
Minimum dimensions of the book block		125 ×100 mm	Minimum case open dimensions	210 × 135 mm
Book block thickness		4-60 mm	Total power supply	380V 50Hz Three-phase,four-wire system 380V 50Hz
Maximum mechanical speed		50 books/minute	Input power	54 KW
Compressed air requirements (flow and working pressure)	traffic	220 l/minute	Dimensions (Length × Width × Height)	16950×4550×2500 mm
	Working pressure	8-10 bar	Net weight	24800 kg
		L         H         S                          Max. Size     270     360      60mm                          Min. Size     100      125      4mm		YASI JZL500

Product Features:

Intelligent control:

1. Data Storage and Recall: Stores historical data for easy access; preset data can also be stored.
2. Automatic Adjustment: Measurements or input of case and book block dimensions (length, width, thickness) enable the control system to automatically adjust operations based on book size.
3. Fault Detection: Alerts and stops the machine upon detection of faults, displaying the issue.
4. Automatic Lubrication: The line is equipped with a timed and quantified lubrication system, ensuring major lubrication points receive oil during operation.

RK-50 Dual-Use Case Making Machine for Soft and Hard Covers

Product Application:

This machine is designed for casing-in hardcover books or notebooks. It is suitable for both rigid and flexible covers.

 Product composition:

The machine consists of a control system, pre-positioning mechanism, book core feeding mechanism, book core conveyor, book core positioning unit, cover separation mechanism, cover shaping unit, cover conveyor, book core gluing mechanism, casing-in unit, transmission system, and a book collection unit.

Technical Data:   

Maximum Open Cover Size	630×365 mm	Minimum Open Cover Size	210×135 mm
Cover Thickness Range	1-5mm	Maximum Book Core Size	270x360mm
Minimum Book Core Size	100×125 mm	Book Core Thickness Range	4-60 mm
Maximum Speed	50 books/minute	Main Motor Power	3.5Kw
Total Power	9.34 Kw	Voltage Requirement	380v
Frequency	50Hz	Dimensions (L×W×H)	48050×2115×2410mm
Machine Weight	5500Kg

Functions:
Intelligent Control:

1. Storage and Memory: The machine can store historical data for easy recall and allows for presetting and saving of new data.
2. Automatic Adjustments: Users input the dimensions of the book core and cover (length, width, thickness) via a touchscreen. A servo drive system automatically adjusts nine parameters including the cover conveyor length and width, cover rounding, cover positioning, book core transport height, chain grip, and book core positioning in both width and length, ensuring convenience, precision, and high efficiency when changing specifications.
3. Fault Detection: Alerts are issued, and the machine stops automatically upon any malfunction, with the fault displayed onscreen.
4. Book Core Positioning:Individual book cores are fed into the conveyor chain, pre-positioned, and delivered to the positioning unit by a chain equipped with a delivery rod, which separates and accurately positions the cores.
5. Gluing:After positioning, the book core is moved upwards by a lifting knife and passes through a rotating gluing roller. The textured rollers cater specifically to rounded spine gluing requirements.
6. Cover Shaping:Individual covers are fed through the separation unit into the cover shaping area where they are flattened and rounded by heated rollers to achieve the required curvature.
7. Cover Positioning:Shaped covers are pushed forward for precise positioning by the conveyor system.
8. Casing-In:The glued book core and positioned cover are lifted to the casing-in unit, where the combination is completed.
9. Book Collection:Completed books (notebooks) are released from the lifting knife and gently guided onto a conveyor belt for output.
10. Automatic Lubrication:The machine features a timed and quantified lubrication system that ensures all major lubrication points receive oil during operation.

RK-50 Book Pressing and Creasing Machine

Product Application:

Designed for fine hardback and softback books, this machine is used for the pressing and creasing operations after casing-in, enhancing the book's appearance and making it easier to open and read.

Components:

The machine includes a control system, pre-positioning mechanism, book pushing mechanism, book conveying system, book pressing unit, groove hot pressing shaping mechanism, book discharge conveying system, book collection unit, and a hydraulic system.


Technical Specifications:
 

Maximum Book Size	375×310 mm	Minimum Book Size	135×100 mm
Book Thickness Range	4-60mm	Maximum Mechanical Speed	50 cycles/minut
Minimum Book Core Size	4kw	Total Power	19kw
Voltage Requirement	380V	Frequency:	50HZ
Dimensions (L×W×H):	5780×2465×1755mm	Net Weight	4200Kg

Features:
Intelligent Control:

1. Storage and Memory: Capable of storing historical data for easy access and allows for the presetting and saving of new data.
2. Automatic Adjustments: Input the dimensions of the cover and book thickness via a touchscreen. The servo drive system automatically adjusts multiple parameters such as book conveyor length, book pressing thickness, groove depth positioning, and book handling, offering convenience, precision, and high efficiency when changing specifications.
3. Fault Detection: The machine halts and issues an alarm, displaying the fault when a malfunction occurs.
4. Book Entry:Books that have been cased by the casing machine are sequentially fed onto the conveyor belt, held in place by an electromagnetically controlled stopper.
5. Book Positioning:After release by the electromagnetic stopper, books enter the flipping station spine down, guided into position on the support tray by a book pusher rod, with precise width positioning by the pressing rod.
6.  Book Clamping:A clamping mechanical hand, powered by the hydraulic system,sequentially feeds the books into the working position.
7. Book and Groove Formation:The groove forming mechanism takes the books fed by the mechanical hand, performing six consecutive pressing and hot pressing cycles to shape the groove.
8. Book Discharge:Finally, the discharge mechanical hand holds the finished books, placing them onto the discharge conveyor belt, completing the book shaping and creasing process.
9. Hydraulic System:Provides the necessary power for book pressing and creasing, ensuring consistent pressure regardless of minor variations in book thickness.
10. Automatic Lubrication:Features a timed and quantified automatic lubrication system, which ensures all major lubrication points receive oil during operation.